Design Of Fabricated Steam Jackets

By Virginia Richardson


Indirect heating of substances in industries is widely embraced. Large cylindrical containers are surrounded with a casing to facilitate heat exchange between their walls. A circulating circuit with steam is fitted in the space of the two structures. This is capable of maintaining the desired temperature of the contents in the buffer. A suitable scheme is determined to construct the fabricated steam jackets.

The casing can be fully continuous or discontinuous. They are identified differently on a plan since the nature of lines indicating them are different. Continuous means that all parts are covered including flanges, tees and welded parts while the opposite is the case for discontinuous. The type of insulation is indicated at the end of the lines to stipulate the vapor lines.

The hot water fumes are circulated by a system of pipes all-round the enveloped structure. The inlet vapor supply is enclosed at one side to act as a trapper. It enables to push the condensate toward the collection manifold. The area of exchange should be sufficient to obtain desired results. The header has to be at a higher elevation from the collector pipe. This is to allow self-draining of that fluid.

Since there are two different categories of housing, the circuits layouts and connections vary. There are instances of having a jump over to connect a tapping point which is below to an adjacent section. They also carry the fumes and cooled water. The arrangement is such that is there are vertical pipes they should not exceed one meter. The layout should reduce the potential of condensate becoming semi solid.

For the purpose of testing, the welded parts has to be visible and accessible. The valves incorporated must be able to handle the flow rate at the inlet which may be high and the rate at the outlet which may be less. The specifications of that company must be followed to the latter. Keeping all fragment in the right state is necessary. The longitudinal welds should be staggered and prevent cross interactions.

The standard materials suitable for use steel which may be carbonated. It may not be suitable to use when harsh conditions present themselves like high temperature. Others are manufactured to take care of the deficit that would arise. Other suitable substances can be used to achieve the same goal. In selecting the most convenient, the quality of the project is taken into account.

Testing procedure cannot be overlooked. Hydrostatic testing is carried out on the housing. Nondestructive and visual inspections are done to ensure that the standards are met for operational purposes. This is carried out before vapor is allowed in this system. It is a means of ensuring that safety is adhered to and operations can commence.

It is evident from the above that the process involving erection of such a system is detailed. There are regulations and specifications which should be followed per the company which in involved in the project. The layout, fitting and material used has to be suitable for proper service of the arrangement.




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